What is Tube Flaring?
Tube flaring is a type of forming operation, commonly associated with work hardening. Work hardening refers to the strengthening of a metal or polymer through plastic deformation. This process strengthens the material by causing dislocation movements and generating new dislocations within the material’s crystal structure.
In tube flaring, the end of a tube is expanded or flared outward, creating a tapered end. A flare nut is then used to secure the flared tube to a fitting, producing a strong and reliable seal.
What is Tube Flanging?
Tube flanging involves curving the tubing wall outward at a 90-degree angle from the machine’s direction. This process is often used in applications requiring over-molding, where an additional layer of material is added over an existing part. The flanged tube creates a powerful mechanical bond with the over-molded object, ensuring durability and strength.
Benefits of Tube Flaring and Flanging?
Tube Flaring
- Improved Accessibility: Tube flaring enhances access to the interior of the tubing, facilitating the insertion of tools, stents, wires, and other instruments.
- Simplified Pathways: Flares can be formed to create smoother pathways for inserting wires, optical fibers, and other components into the tubing.
Tube Flanging
- Secure Attachments: Tube flanging is commonly used to attach tubing to fittings, providing a secure and reliable end to the tubing.
- Versatile Applications: Different types of flanges are used for various applications, depending on the specific requirements of the system.
Type Flanges and Their Applications
Threaded Flanges
- Feature: Internal threads that fit onto a pipe with matching male threads.
- Application: Ideal for air and water utility services due to their simple joint connection.
Socket-Weld Flanges
- Feature: A female socket where the pipe is fitted and welded from the outside.
- Application: Used in small-bore piping for low-pressure and low-temperature applications.
Slip-On Flanges
- Feature: A hole matching the pipe’s outer diameter, welded from both the inside and outside.
- Application: Suitable for low-pressure and low-temperature applications, often used for large-bore piping and storage tank nozzles.
Lap Joint Flanges
- Feature: Consist of a stub end and a loose backing flange.
- Application: Ideal for systems requiring frequent dismantling in constrained spaces.
Weld Neck Flanges
- Feature: Welded to the pipe, providing the highest level of joint integrity.
- Application: Used in high-pressure and extreme-temperature applications, especially in process piping.
Blinde Flanges
- Feature: Blank discs with bolt holes.
- Application: Used to isolate or terminate a piping system.
Why Choose Detroit Tube Products?
Since 1911, Detroit Tube Products has been a leader in tube modifications, serving a wide range of industries and applications. Our expertise in tubular engineering makes us the top choice for all your tube modification needs. From custom tube bending to flaring and flanging, we deliver professional-grade results every time.
- Over a Century of Experience: With more than 100 years of expertise, we understand the complexities of tube modifications better than anyone.
- Comprehensive Services: We offer a full range of services, including tube flaring, flanging, and custom bending.
- Customer-Centric Approach: Our team is dedicated to providing the best experience and ensuring your satisfaction.
For professional-grade tube flaring and flanging, trust the experts at Detroit Tube Products. Contact us today to learn more about our services or to request a free quote. Let us help you achieve the perfect solution for your tubing needs!